A Solution To The Blue Wrap Waste Problem

August 18, 2018

August 21, 2018


Today’s article is by Jonathan Flanders, Co-founder and Chief Innovation Officer of Circular Blu,. It was originally posted on the Circular Blu Blog on December 19, 2017.


Key Takeaways:

  • Once blue wrap has been used in hospitals for sterilization, it is usually landfilled despite being a clean and useful fabric
  • Blue wrap is a plastic fabric that is exactly the same as the material used for reusable shopping bags
  • Billions of reusable shopping bags made from extracted resources are shipped across the world and imported to the U.S.
  • We could be creating jobs, decreasing our waste, and fighting climate change by making bags domestically out of this blue wrap waste product instead of importing.
  • The Recycling industry is being strained by extraction of cheap natural gas in the U.S. and China no longer accepting recyclables, this is increasing the need for repurposing.


In the United States we dispose of 200 million lbs of plastic #5 that is perfectly clean and reusable, while simultaneously importing around 100 million lbs of the same exact material, mostly from East Asia.


Essentially, 100 millions lbs of plastic is being thrown away for no reason, despite Earth being in the middle of the greatest environmental crisis known to man (climate change.)


In a capitalistic society governed by climate deniers, the onus falls upon both the consumer and the free market to solve this disconnect.


The stubbornly ironic part is that part of the problem is caused by people making what has been accepted as “sustainable choices”. Bear with me, I’ll explain…


If you’re at this blog I am assuming you know what blue wrap is, and have had an ongoing struggle (or journey) deciding how best deal with this “low-hanging fruit”.


But there are lots of reasons why blue wrap ends up in the trash… or maybe even the RMW stream, increasing waste disposal costs and environmental strain (often due to incineration of RMW).

  • Maybe there isn’t room at your hospital to store blue wrap and you don’t have access to a baler…
  • Maybe your hospital has a contract with a certain waste hauler who won’t recycle blue wrap due to its volume to weight and difficulty to recycle…
  • Maybe you’re having trouble getting your OR staff to properly segregate blue wrap…


Well some of these problems are only going to get worse as the price of natural gas continues to plummet due to the increase in fracking and other methods of petro-extraction in the US.


In fact, the amount of oil produced in the US has almost doubled in recent years.


Some may consider this a good thing but the truth of the matter is that low oil prices interfere with what recyclers are paid for plastics, making it harder for recyclers to recycle and causing a reduction in plastic recycling overall.

It gets worse…


China has recently decided to stop accepting our recyclable wastes. The U.S. Has been exporting roughly one third of it’s recycling, with about half going to china. However, that will end starting on Jan. 1st of 2018. This has created chaos in the recycling industry and recyclers are scrambling to address the issue, while plastics are just going into the trash.


However, there is a solution because there is a process that is even better for the world than merely recycling. This process is called repurposing, also known as upcycling. When Upcycled, blue wrap is not turned into recycled plastic resin, and doesn’t have to compete with the unobtainable price points derailing recyclers.


Blue wrap is essentially a nonwoven polypropylene plastic fabric, and around 80% of it can be collected so that it is perfectly clean and able to be repurposed or upcycled.


Ok, so blue wrap can be upcycled, but what could we possibly upcycle hundreds of millions of pounds of nonwoven polypropylene (NWPP) into?


The answer is reusable shopping bags and tote bags! This seems a little far-fetched right?


The answer is… maybe not.


Here are the results of a U.S. International Trade Commission search query regarding the amount of reusable tote bags imported into the US since 1999.

You can see in the search results that the United States imported over 600 million reusable tote bags in 2015. Despite the slightly misleading title in the search results, reusable shopping totes are categorized under Harmonized Tariff Code (HTC) 4202923031.


Here is a little bit of the environmental impact of the reusable shopping bag craze… A couple metrics on the environmental cost of these reusable tote bags for just the year 2015:

  • 396 million kWh of electricity used in the manufacturing of those totes.
  • 296 million lbs of CO2e- created and released into atmosphere


–Check out this infographic on why your choice of reusable bag matters–


Then there is the staggering statistic that over 6.25 Billion reusable tote bags have been imported since 1999. Divide that by the population of the U.S. (326,814,051 at time of writing), and that means there are almost 20 reusable tote bags for every man, woman, and child in the U.S. assuming they are still around and being re-used.


I think this makes it pretty apparent that reusable shopping bags are just acting as a more resource-intensive disposable bag, completely eroding the intention behind the movement…



Here is a brief overview of the supply of blue wrap and the demand for Nonwoven PP shopping bags:

Yes that’s right… If we managed to only upcycle half of the amount of blue wrap thrown away each year we could make a huge difference.


If instead, we chose to take the material for those tote bags out of our waste by upcycling blue wrap instead of importing NWPP, in 2015 we would have:

  • Prevented 150 million lbs of blue wrap from being disposed of (typically landfilled).
  • Saved 396 million kWh of electricity used in the manufacturing of those totes.
  • Prevented 296 million lbs of CO2e from entering atmosphere.

Circular Blu is dedicated to creating circular economic products that are socially and environmentally responsible. It just makes sense to use PCR blue wrap to create tote bags. It is for this reason that we call them The World’s Most Sustainable Tote Bag. Are you willing to take sustainability seriously and cut through the greenwashing?


I certainly am.


Jonathan Flanders is Co-founder and Chief Innovation Officer of Circular Blu, as well as Owner and Founder of Greenfellow Enterprises. He has a B.S. degree in Environmental Science and Chemistry from Plymouth State University. Circular Blu seeks to create, promote, and sustain the circular economy. Circular Blu works with the healthcare and business sectors to divert materials from landfill and redefine the value of waste by creating sustainable circular economy products. The article is reprinted by permission.


NERC welcomes Guest Blog submissions. To inquire about submitting articles contact Megan Schulz-Fontes. Disclaimer: Guest blogs represent the opinion of the writers and may not reflect the policy or position of the Northeast Recycling Council, Inc.

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By Nancy Dzija Vaughan | Prime Publishers August 12, 2026
BETHLEHEM – First Selectman Raymond Butkus provided an update to the Board of Selectmen last Tuesday that included an announcement regarding the disposal of tires at the transfer station. Mr. Butkus said the CT Tire Stewardship program has gone into effect, According to the Northeast Recycling Council website, “the Connecticut Tire Stewardship (CTS) is the nonprofit organization responsible for implementing Connecticut’s Tire Extended Producer Responsibility (EPR) program. Working with municipal transfer stations, tire retailers, auto shops, car dealerships, and other collection partners, CTS helps ensure discarded tires are responsibly collected, recycled, and put to beneficial new uses.” The website goes on to state, “Approximately 3.5 million tires reach the end of their useful life in Connecticut each year. Through its statewide Roll Recycle Renew program, CTS provides residents with free tire recycling opportunities while giving municipalities a practical solution for managing scrap tires. By making responsible disposal more accessible, the program helps reduce illegal dumping, protect waterways and natural resources, and keep tires out of landfills.” Mr. Butkus said town residents will now be able to bring most tires to the town transfer at no cost. Tires will be accepted both on and off the rim. The exception is large tractor tires, tires for construction equipment, or excessively dirty tires. These tires will still ne accepted, however, there will be a fee for disposal. Mr. Butkus also reported that he held a meeting last week regarding the rewiring of the computer equipment at Town Hall. The project is expected to begin this week and will likely be completed by August 20. A new monitor has been located in the hallway of Town Hall. This monitor will be used to display a list of upcoming meetings along with announcements and photographs. Read on Prime Publishers .
By Erin Finan | Recycling Today August 12, 2026
The Northeast Recycling Council (NERC) has released its 2026 Northeast States Policy Guide, a new regional resource that provides a comprehensive comparison of sustainable materials management policies across 11 states in the Northeastern U.S. “The guide serves as an excellent primer for state and industry stakeholders looking to learn about the various policy frameworks enacted across the Northeast and how they have been applied,” says NERC President Michael Nork, who also works as an environmental analyst for the New Hampshire Department of Environmental Services. Developed through a standardized survey of state government agencies, NERC says the guide serves as a practical reference for policymakers, municipal leaders, industry professionals and researchers looking to navigate and compare policies related to waste reduction, reuse, recycling and circular economy initiatives. The publication includes both regional policy analyses and detailed state profiles covering product bans, product stewardship (including extended producer responsibility), minimum postconsumer recycled content requirements, mandatory recycling laws and disposal bans. “This resource provides high-level insight into materials of interest that the Northeast has focused on managing for decades,” says Shannon McDonald, director at Maryland Department of the Environment in the Waste Diversion Division. “For a regulatory agency, specific resources that provide clear examples of replicable or considerable policy and management strategies are useful tools—having them in one place is even more valuable.” The guide compiles state-level data across Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont to highlight core regional policy trends, including: regional policy prevalence-- Regulatory frameworks are established across the region, with 10 of 11 states using product stewardship programs, 10 enforcing disposal bans and nine maintaining mandatory recycling laws; broadest state coverage -- Maine and Vermont regulate the widest variety of items in the region, 20 and 21, respectively, followed closely by New Jersey at 19 categories; top regulated materials -- Electronics are the most widely addressed material (regulated by 10 states), followed by mercury thermostats (9 states), tires (8 states), as well as paint, rechargeable batteries, beverage containers, fluorescent lighting, lead-acid batteries, mercury-added products and yard waste (7 states); funding and mechanism structures -- Among the region’s product stewardship programs, 47 percent are producer-funded, 15 percent rely on consumer point-of-sale eco-fees, 5 percent combine producer and consumer fees and 33 percent utilize alternative measures such as labeling, recyclability standards or disclosure requirements; and regulatory gaps and emerging opportunities -- Significant policy gaps exist in rapidly growing clean-energy waste streams. Currently, only one state addresses electric vehicle (EV) batteries, and zero states have statewide policy programs for solar panels. Unfilled coverage areas present opportunities for cross-state collaboration, policy alignment and regional innovation. By presenting data in a standardized format for each state, the guide enables stakeholders to easily compare regional policy approaches, identify coverage gaps and adapt regulatory models. “By standardizing how we measure product stewardship, PCR [postconsumer recyclables] mandates and disposal bans across all 11 states, this guide allows state leaders to quickly identify where their policies align with neighbors and where transferable models already exist,” says Mariane Medeiros, director of strategic engagement and sustainability programs at NERC. “With 10 of 11 states enforcing stewardship programs and disposal bans, the region has proven its ability to manage complex products. The next frontier is applying that same collaborative momentum to rapidly growing clean-energy waste streams like solar panels and EV batteries.” Read on Recycling Today.
By Mariane Medeiros August 6, 2026
The Northeast Recycling Council (NERC) is pleased to announce the release of the 2026 Northeast States Policy Guide , a new regional resource that provides a comprehensive comparison of sustainable materials management policies across eleven Northeast states. “The guide serves as an excellent primer for state and industry stakeholders looking to learn about the various policy frameworks enacted across the northeast and how they have been applied,” said NERC President, Michael Nork, Environmental Analyst, New Hampshire Department of Environmental Services. Developed through a standardized survey of state government agencies, the guide serves as a practical reference for policymakers, municipal leaders, industry professionals, and researchers seeking to navigate and compare policies related to waste reduction, reuse, recycling, and circular economy initiatives. The publication includes both regional policy analyses and detailed state profiles covering product bans, product stewardship (including Extended Producer Responsibility), minimum post-consumer recycled content requirements, mandatory recycling laws, and disposal bans. “This resource provides high level insight into materials of interest that the Northeast has focused on managing for decades. For a regulatory agency, specific resources that provide clear examples of replicable or considerable policy and management strategies are useful tools--having them in one place is even more valuable,” said Shannon McDonald, Waste Diversion Division, Director at Maryland Department of the Environment. Key Findings The guide aggregates state-level data across Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island, and Vermont to highlight core regional policy trends: Regional Policy Prevalence: Regulatory frameworks are widely established across the region, with 10 of 11 states using product stewardship programs, 10 enforcing disposal bans, and 9 maintaining mandatory recycling laws. Broadest State Coverage: Maine and Vermont regulate the widest variety of items in the region, 20 and 21, respectively, distinct material categories through state policies, followed closely by New Jersey at 19 categories. Top Regulated Materials: Electronics are the most widely addressed material (regulated by 10 states), followed by mercury thermostats (9 states), tires (8 states), followed by paint, rechargeable batteries, beverage containers, fluorescent lighting, lead-acid batteries, mercury-added products and yard waste (7 states). Funding & Mechanism Structures: Among the region’s product stewardship programs, 47% are producer-funded, 15% rely on consumer point-of-sale eco-fees, 5% combine producer and consumer fees, and 33% utilize alternative measures such as labeling, recyclability standards, or disclosure requirements. Regulatory Gaps & Emerging Opportunities: Significant policy gaps exist in rapidly growing clean-energy waste streams. Currently, only 1 state addresses electric vehicle (EV) batteries, and zero states have statewide policy programs for solar panels. Unfilled coverage areas present distinct opportunities for cross-state collaboration, policy alignment, and regional innovation. By presenting data in a standardized format for each state, the guide enables stakeholders to easily compare regional policy approaches, identify coverage gaps, and adapt proven regulatory models. "By standardizing how we measure product stewardship, PCR mandates, and disposal bans across all eleven states, this guide allows state leaders to quickly identify where their policies align with neighbors and where transferrable models already exist," said Mariane Medeiros, Director of Strategic Engagement and Sustainability Programs at NERC. "With 10 of 11 states enforcing stewardship programs and disposal bans, the region has proven its ability to manage complex products. The next frontier is applying that same collaborative momentum to rapidly growing clean-energy waste streams like solar panels and EV batteries." Alyssa Eiklor, Board Member and Environmental Analyst at Vermont Department of Environmental Conservation, cited: “The NERC Policy Guide provides a valuable comparison of the similarities and differences in how northeastern states use policies as a tool for waste management. It also serves as a convenient short cut for linking directly to the policies.” The full 2026 Northeast States Policy Guide is available for download at: https://www.nerc.org/state-policy-guide About NERC The Northeast Recycling Council, Inc. (NERC) is a multi-state nonprofit organization committed to minimizing waste, conserving natural resources, and advancing a sustainable economy through collaboration and action. NERC's eleven member states and advisory members work together to address sustainable materials management challenges and promote solutions across the Northeast region.