A Solution To The Blue Wrap Waste Problem

August 18, 2018

August 21, 2018


Today’s article is by Jonathan Flanders, Co-founder and Chief Innovation Officer of Circular Blu,. It was originally posted on the Circular Blu Blog on December 19, 2017.


Key Takeaways:

  • Once blue wrap has been used in hospitals for sterilization, it is usually landfilled despite being a clean and useful fabric
  • Blue wrap is a plastic fabric that is exactly the same as the material used for reusable shopping bags
  • Billions of reusable shopping bags made from extracted resources are shipped across the world and imported to the U.S.
  • We could be creating jobs, decreasing our waste, and fighting climate change by making bags domestically out of this blue wrap waste product instead of importing.
  • The Recycling industry is being strained by extraction of cheap natural gas in the U.S. and China no longer accepting recyclables, this is increasing the need for repurposing.


In the United States we dispose of 200 million lbs of plastic #5 that is perfectly clean and reusable, while simultaneously importing around 100 million lbs of the same exact material, mostly from East Asia.


Essentially, 100 millions lbs of plastic is being thrown away for no reason, despite Earth being in the middle of the greatest environmental crisis known to man (climate change.)


In a capitalistic society governed by climate deniers, the onus falls upon both the consumer and the free market to solve this disconnect.


The stubbornly ironic part is that part of the problem is caused by people making what has been accepted as “sustainable choices”. Bear with me, I’ll explain…


If you’re at this blog I am assuming you know what blue wrap is, and have had an ongoing struggle (or journey) deciding how best deal with this “low-hanging fruit”.


But there are lots of reasons why blue wrap ends up in the trash… or maybe even the RMW stream, increasing waste disposal costs and environmental strain (often due to incineration of RMW).

  • Maybe there isn’t room at your hospital to store blue wrap and you don’t have access to a baler…
  • Maybe your hospital has a contract with a certain waste hauler who won’t recycle blue wrap due to its volume to weight and difficulty to recycle…
  • Maybe you’re having trouble getting your OR staff to properly segregate blue wrap…


Well some of these problems are only going to get worse as the price of natural gas continues to plummet due to the increase in fracking and other methods of petro-extraction in the US.


In fact, the amount of oil produced in the US has almost doubled in recent years.


Some may consider this a good thing but the truth of the matter is that low oil prices interfere with what recyclers are paid for plastics, making it harder for recyclers to recycle and causing a reduction in plastic recycling overall.

It gets worse…


China has recently decided to stop accepting our recyclable wastes. The U.S. Has been exporting roughly one third of it’s recycling, with about half going to china. However, that will end starting on Jan. 1st of 2018. This has created chaos in the recycling industry and recyclers are scrambling to address the issue, while plastics are just going into the trash.


However, there is a solution because there is a process that is even better for the world than merely recycling. This process is called repurposing, also known as upcycling. When Upcycled, blue wrap is not turned into recycled plastic resin, and doesn’t have to compete with the unobtainable price points derailing recyclers.


Blue wrap is essentially a nonwoven polypropylene plastic fabric, and around 80% of it can be collected so that it is perfectly clean and able to be repurposed or upcycled.


Ok, so blue wrap can be upcycled, but what could we possibly upcycle hundreds of millions of pounds of nonwoven polypropylene (NWPP) into?


The answer is reusable shopping bags and tote bags! This seems a little far-fetched right?


The answer is… maybe not.


Here are the results of a U.S. International Trade Commission search query regarding the amount of reusable tote bags imported into the US since 1999.

You can see in the search results that the United States imported over 600 million reusable tote bags in 2015. Despite the slightly misleading title in the search results, reusable shopping totes are categorized under Harmonized Tariff Code (HTC) 4202923031.


Here is a little bit of the environmental impact of the reusable shopping bag craze… A couple metrics on the environmental cost of these reusable tote bags for just the year 2015:

  • 396 million kWh of electricity used in the manufacturing of those totes.
  • 296 million lbs of CO2e- created and released into atmosphere


–Check out this infographic on why your choice of reusable bag matters–


Then there is the staggering statistic that over 6.25 Billion reusable tote bags have been imported since 1999. Divide that by the population of the U.S. (326,814,051 at time of writing), and that means there are almost 20 reusable tote bags for every man, woman, and child in the U.S. assuming they are still around and being re-used.


I think this makes it pretty apparent that reusable shopping bags are just acting as a more resource-intensive disposable bag, completely eroding the intention behind the movement…



Here is a brief overview of the supply of blue wrap and the demand for Nonwoven PP shopping bags:

Yes that’s right… If we managed to only upcycle half of the amount of blue wrap thrown away each year we could make a huge difference.


If instead, we chose to take the material for those tote bags out of our waste by upcycling blue wrap instead of importing NWPP, in 2015 we would have:

  • Prevented 150 million lbs of blue wrap from being disposed of (typically landfilled).
  • Saved 396 million kWh of electricity used in the manufacturing of those totes.
  • Prevented 296 million lbs of CO2e from entering atmosphere.

Circular Blu is dedicated to creating circular economic products that are socially and environmentally responsible. It just makes sense to use PCR blue wrap to create tote bags. It is for this reason that we call them The World’s Most Sustainable Tote Bag. Are you willing to take sustainability seriously and cut through the greenwashing?


I certainly am.


Jonathan Flanders is Co-founder and Chief Innovation Officer of Circular Blu, as well as Owner and Founder of Greenfellow Enterprises. He has a B.S. degree in Environmental Science and Chemistry from Plymouth State University. Circular Blu seeks to create, promote, and sustain the circular economy. Circular Blu works with the healthcare and business sectors to divert materials from landfill and redefine the value of waste by creating sustainable circular economy products. The article is reprinted by permission.


NERC welcomes Guest Blog submissions. To inquire about submitting articles contact Megan Schulz-Fontes. Disclaimer: Guest blogs represent the opinion of the writers and may not reflect the policy or position of the Northeast Recycling Council, Inc.

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By Waste Dive December 9, 2025
MRFs in the Northeast United States reported a decrease in average prices for nearly all recycled commodities — with glass and bulky rigids providing the rare bright spot — during the third quarter of 2025, according to a report from the Northeast Recycling Council. This continues the downward trend reported in the region since Q2. In Q3, average blended commodity value without residuals was $75.14, a decrease of 21.9% from the previous quarter. When calculating the value with residuals, prices were $60.16, a decrease of 27.24%, says the quarterly MRF Commodity Values Survey Report. Single-stream MRFs saw values decrease sequentially by 23.32% without residuals and 28.86% with residuals. Dual-stream or source-separated MRFs saw decreases of 17.33% without residuals and 21.76% with residuals compared to last quarter. The report includes information from 19 MRFs representing 12 states: Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island, Vermont, and Virginia. The NERC report is meant to offer a regional look at price trends and is a part of the group’s ongoing work to promote and boost recycled commodity supply and demand in the Northeast. It surveys a variety of MRFs in numerous markets, including those in five states with beverage container deposit laws, which it says affect material flows into MRFs. NERC says its reports are not meant to be used as a price guide for MRF contracts because it “represents the diversity of operating conditions in these locations.” NERC adopted a new report format at the beginning of 2025 that now provides average prices for specific commodities in addition to aggregate values. According to the Q3 report, most commodity categories fell significantly, with the exception of glass and the “special case of bulky rigids.” The average price for bulky rigids in the quarter was $43.26, a 93% increase from the previous quarter. NERC did not offer insight into the increase. The average price for PET was $125.58 in the quarter, down 60%, while prices for Natural HDPE fetched about $955.31 a ton, down 46%. OCC saw an average price of about $86.23, down 10%, according to the report. Major publicly-traded waste companies echoed similar commodity trends during their Q3 earnings calls . Casella, which operates in the Northeast and mid-Atlantic, reported that its average recycled commodity revenue per ton was down 29% year over year in Q3. To reduce the impact from low commodity values, the company typically shares risk with customers by adjusting tip fees in down markets. Recent upgrades at a Connecticut MRF helped raise revenue for processing volumes in the quarter, executives said. Meanwhile, Republic Services is planning to build a polymer center for processing recycled plastic in Allentown, Pennsylvania, next year. During the Q3 earnings call in October, executives said they expect strong demand at such centers from both a pricing and volume standpoint, despite the decline in commodity prices. The company already has similar polymer centers in Indianapolis and Las Vegas, which consume curbside-collected plastics from Republic’s recycling centers and produce products such as clear, hot-wash PET flake and sorted bales of other plastics. Read on Waste Dive.
By Megan Fontes December 4, 2025
NERC’s Material Recovery Facilities (MRF) Commodity Values Survey Report for the period July - September 2025 showed a continued decline in the average commodity prices for Q3 2025. The average value of all commodities decreased by 21.90% without residuals to $75.14 and by 27.24% with residuals to $60.16, as compared to last quarter. Single stream decreased by 23.32% without residuals and 28.86% with residuals, while dual stream / source separated decreased by 17.33% without residuals and 21.76% with residuals compared to last quarter. Dual stream MRFs saw a slightly smaller decrease with residuals than single stream. Individual commodity price averages this quarter denote the decrease felt across all commodity categories apart from glass and the special case of bulky rigids.
By Sophie Leone November 17, 2025
Currently employing almost 800 individuals, Maryland Environmental Service (MES) was established by the Maryland General Assembly in 1970. The goal of its formation was to assist with the improvement, management, and preservation of the air, land, and water quality, natural resources, and to promote the welfare and health of the citizens in Maryland. Dedicated to helping Maryland communities, MES is currently working on over 1000 environmental projects across the state and the Mid-Atlantic Region. Tackling environmental solutions through environmental justice is of high priority, “in FY23 and FY24, MES supported the preparation, writing, and submission of grant applications totaling over 163M dollars, and provided letters of support for many others.” NERC is thrilled to welcome Maryland Environmental Service as members. The work they do toward environmental justice and the help they provide their communities is a testament to their dedication. We look forward to supporting the important work they do. For more information on Maryland Environmental Service visit .