A Solution To The Blue Wrap Waste Problem

August 18, 2018

August 21, 2018


Today’s article is by Jonathan Flanders, Co-founder and Chief Innovation Officer of Circular Blu,. It was originally posted on the Circular Blu Blog on December 19, 2017.


Key Takeaways:

  • Once blue wrap has been used in hospitals for sterilization, it is usually landfilled despite being a clean and useful fabric
  • Blue wrap is a plastic fabric that is exactly the same as the material used for reusable shopping bags
  • Billions of reusable shopping bags made from extracted resources are shipped across the world and imported to the U.S.
  • We could be creating jobs, decreasing our waste, and fighting climate change by making bags domestically out of this blue wrap waste product instead of importing.
  • The Recycling industry is being strained by extraction of cheap natural gas in the U.S. and China no longer accepting recyclables, this is increasing the need for repurposing.


In the United States we dispose of 200 million lbs of plastic #5 that is perfectly clean and reusable, while simultaneously importing around 100 million lbs of the same exact material, mostly from East Asia.


Essentially, 100 millions lbs of plastic is being thrown away for no reason, despite Earth being in the middle of the greatest environmental crisis known to man (climate change.)


In a capitalistic society governed by climate deniers, the onus falls upon both the consumer and the free market to solve this disconnect.


The stubbornly ironic part is that part of the problem is caused by people making what has been accepted as “sustainable choices”. Bear with me, I’ll explain…


If you’re at this blog I am assuming you know what blue wrap is, and have had an ongoing struggle (or journey) deciding how best deal with this “low-hanging fruit”.


But there are lots of reasons why blue wrap ends up in the trash… or maybe even the RMW stream, increasing waste disposal costs and environmental strain (often due to incineration of RMW).

  • Maybe there isn’t room at your hospital to store blue wrap and you don’t have access to a baler…
  • Maybe your hospital has a contract with a certain waste hauler who won’t recycle blue wrap due to its volume to weight and difficulty to recycle…
  • Maybe you’re having trouble getting your OR staff to properly segregate blue wrap…


Well some of these problems are only going to get worse as the price of natural gas continues to plummet due to the increase in fracking and other methods of petro-extraction in the US.


In fact, the amount of oil produced in the US has almost doubled in recent years.


Some may consider this a good thing but the truth of the matter is that low oil prices interfere with what recyclers are paid for plastics, making it harder for recyclers to recycle and causing a reduction in plastic recycling overall.

It gets worse…


China has recently decided to stop accepting our recyclable wastes. The U.S. Has been exporting roughly one third of it’s recycling, with about half going to china. However, that will end starting on Jan. 1st of 2018. This has created chaos in the recycling industry and recyclers are scrambling to address the issue, while plastics are just going into the trash.


However, there is a solution because there is a process that is even better for the world than merely recycling. This process is called repurposing, also known as upcycling. When Upcycled, blue wrap is not turned into recycled plastic resin, and doesn’t have to compete with the unobtainable price points derailing recyclers.


Blue wrap is essentially a nonwoven polypropylene plastic fabric, and around 80% of it can be collected so that it is perfectly clean and able to be repurposed or upcycled.


Ok, so blue wrap can be upcycled, but what could we possibly upcycle hundreds of millions of pounds of nonwoven polypropylene (NWPP) into?


The answer is reusable shopping bags and tote bags! This seems a little far-fetched right?


The answer is… maybe not.


Here are the results of a U.S. International Trade Commission search query regarding the amount of reusable tote bags imported into the US since 1999.

You can see in the search results that the United States imported over 600 million reusable tote bags in 2015. Despite the slightly misleading title in the search results, reusable shopping totes are categorized under Harmonized Tariff Code (HTC) 4202923031.


Here is a little bit of the environmental impact of the reusable shopping bag craze… A couple metrics on the environmental cost of these reusable tote bags for just the year 2015:

  • 396 million kWh of electricity used in the manufacturing of those totes.
  • 296 million lbs of CO2e- created and released into atmosphere


–Check out this infographic on why your choice of reusable bag matters–


Then there is the staggering statistic that over 6.25 Billion reusable tote bags have been imported since 1999. Divide that by the population of the U.S. (326,814,051 at time of writing), and that means there are almost 20 reusable tote bags for every man, woman, and child in the U.S. assuming they are still around and being re-used.


I think this makes it pretty apparent that reusable shopping bags are just acting as a more resource-intensive disposable bag, completely eroding the intention behind the movement…



Here is a brief overview of the supply of blue wrap and the demand for Nonwoven PP shopping bags:

Yes that’s right… If we managed to only upcycle half of the amount of blue wrap thrown away each year we could make a huge difference.


If instead, we chose to take the material for those tote bags out of our waste by upcycling blue wrap instead of importing NWPP, in 2015 we would have:

  • Prevented 150 million lbs of blue wrap from being disposed of (typically landfilled).
  • Saved 396 million kWh of electricity used in the manufacturing of those totes.
  • Prevented 296 million lbs of CO2e from entering atmosphere.

Circular Blu is dedicated to creating circular economic products that are socially and environmentally responsible. It just makes sense to use PCR blue wrap to create tote bags. It is for this reason that we call them The World’s Most Sustainable Tote Bag. Are you willing to take sustainability seriously and cut through the greenwashing?


I certainly am.


Jonathan Flanders is Co-founder and Chief Innovation Officer of Circular Blu, as well as Owner and Founder of Greenfellow Enterprises. He has a B.S. degree in Environmental Science and Chemistry from Plymouth State University. Circular Blu seeks to create, promote, and sustain the circular economy. Circular Blu works with the healthcare and business sectors to divert materials from landfill and redefine the value of waste by creating sustainable circular economy products. The article is reprinted by permission.


NERC welcomes Guest Blog submissions. To inquire about submitting articles contact Megan Schulz-Fontes. Disclaimer: Guest blogs represent the opinion of the writers and may not reflect the policy or position of the Northeast Recycling Council, Inc.

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New program prepares the next generation of recycling professionals

By Recycling Product News • October 14, 2026
The Recycled Materials Association (ReMA) and the Northeast Recycling Council (NERC) have launched a new pilot initiative to train the next generation of recycling professionals: the Sustainable Materials Careers Program (SMCP). Take a look inside the Sustainable Materials Careers Program Building on the success of NERC's Emerging Professionals Program, which offers new professionals exposure to sustainable materials management (SMM), mentorship, and career guidance, SMCP will focus on college students — with the potential to engage high school students in the future. The program will give students a deeper understanding of career opportunities in SMM and provide hands-on pathways from the classroom to the workplace. Through Career Exploration events and professional development training, students will gain industry exposure, build foundational knowledge, and chart a clear path toward careers in sustainable materials. Career Exploration events will be part of ReMA's Recycling Jobs Day initiative, a national program connecting students with careers in the recycled materials industry. Event activities will include tours of material recovery, recycling, and/or manufacturing facilities, as well as panels highlighting diverse career pathways in the sector. "Many students want to work in sustainability, but they rarely see the diverse career paths available across the materials lifecycle," said Megan Schulz-Fontes, executive director of NERC. "By combining hands-on facility tours with foundational training, this program opens doors across every corner of the industry — including state and municipal governance, equipment and technology manufacturers, recycling infrastructure, and corporate sustainability teams — ensuring the next generation is equipped to lead." Growth in sustainability has increased the number of professionals needed to run the industry The material economy accounts for over 40 percent of U.S. greenhouse gas emissions, according to the EPA. Recycling and composting in the United States prevent the release of roughly 186 million metric tons of carbon dioxide equivalent into the air each year — an impact equal to taking over 39 million gasoline-powered cars off the road annually. Compared to the processing and transportation needed for mining, drilling, harvesting, or other methods of extracting natural resources for manufacturing, the use of recycled materials typically produces fewer greenhouse gas emissions. Global demand for green jobs is growing at 8 percent per year. Yet, LinkedIn's Global Green Skills Report highlights a shortage of qualified talent, with many roles unfilled due to limited training and a lack of mixed skills, as noted by the Institute of Sustainability Studies. SMCP addresses these gaps by increasing awareness of sustainable materials careers and offering free training to participating students. In the 2026-2027 academic year, NERC plans to hold six Career Exploration events and provide enrollment in its Foundations of Sustainable Materials and Recycling course at no cost to students from participating Academic Partners. Current Academic Partners include MIT Department of Materials Science & Engineering, Rowan University Advanced Materials & Manufacturing Institute, University of Massachusetts Lowell, University of New Hampshire Sustainability Institute, University of Southern Maine, and Yale. Read on Recycling Product News.

Northeast Recycling Council and ReMA Launch Sustainable Materials Careers Program

By Waste Advantage • October 9, 2026
In partnership, Northeast Recycling Council (NERC) and Recycled Materials Association (ReMA), announce the launch of a new pilot initiative: the Sustainable Materials Careers Program (SMCP). Building on the success of NERC’s Emerging Professionals Program, which offers new professionals exposure to sustainable materials management (SMM), mentorship, and career guidance, SMCP will focus on college students – with the potential to engage high school students in the future. The program will give students a deeper understanding of career opportunities in SMM and provide hands-on pathways from the classroom to the workplace. Through Career Exploration events and professional development training, students will gain industry exposure, build foundational knowledge, and chart a clear path toward careers in sustainable materials. Career Exploration events will be part of ReMA’s Recycling Jobs Day initiative, a national program connecting students with careers in the recycled materials industry. Event activities will include tours of material recovery, recycling, and/or manufacturing facilities, as well as panels highlighting diverse career pathways in the sector. “Many students want to work in sustainability, but they rarely see the diverse career paths available across the materials lifecycle,” said Megan Schulz-Fontes, Executive Director of NERC. “By combining hands-on facility tours with foundational training, this program opens doors across every corner of the industry—including state and municipal governance, equipment and technology manufacturers, recycling infrastructure, and corporate sustainability teams—ensuring the next generation is equipped to lead.” The material economy accounts for over 40% of U.S. greenhouse gas emissions, according to the EPA. Recycling and composting in the United States prevent the release of roughly 186 million metric tons of carbon dioxide equivalent into the air each year—an impact equal to taking over 39 million gasoline-powered cars off the road annually. Compared to the processing and transportation needed for mining, drilling, harvesting, or other methods of extracting natural resources for manufacturing, the use of recycled materials typically produces fewer greenhouse gas emissions. Global demand for green jobs is growing at 8% per year. Yet, LinkedIn’s Global Green Skills Report highlights a shortage of qualified talent, with many roles unfilled due to limited training and a lack of mixed skills, as noted by the Institute of Sustainability Studies. SMCP addresses these gaps by increasing awareness of sustainable materials careers and offering free training to participating students. In the 2026-2027 academic year, NERC plans to hold six Career Exploration events and provide enrollment in its Foundations of Sustainable Materials and Recycling course at no cost to students from participating Academic Partners. Current Academic Partners include MIT Department of Materials Science & Engineering, Rowan University Advanced Materials & Manufacturing Institute, University of Massachusetts Lowell, University of New Hampshire Sustainability Institute, University of Southern Maine, and Yale Office of Sustainability. NERC invites forward-thinking businesses and organizations to support and expand the Northeast Sustainable Materials Careers Program. By becoming a Program Partner, sponsors directly enable more students to access free training and hands-on industry exposure—building a strong, qualified pipeline for the future circular economy workforce. Read on Waste Advantage.

Ramping up reuse of construction materials

By Brian Clark Howard | Resource Recycling • October 8, 2026
The construction and demolition industries send a massive volume of materials to landfills, but reuse can make a big difference, panelists said at the Northeast Recycling Council’s (NERC) Annual Rethink Resource Use Conference in Plainsboro, New Jersey on Wednesday. In New York City, 60% of the total waste stream is construction and demolition (C&D) waste, said Kelly Tigera, the founder and CEO of Orbit , an online marketplace for reclaimed construction materials launched in 2005 in the Big Apple. In the US overall, C&D waste has been estimated at 23% of the total waste stream . According to the EPA , 600 million tons of C&D debris were generated in the United States in 2018, which was more than twice the amount of generated municipal solid waste. Just over 455 million tons of C&D debris were directed to next use (primarily as aggregate); the rest went to landfills. Construction is “one of the most wasteful industries,” said panelist Andrew Sigal, a market manager at the U.S. Green Building Council (USGBC). “Within that 145 million tons lies a significant opportunity to really decrease waste and direct more material towards its highest and best use.” At New York construction sites, 10% to 15% of all new materials are thrown away unused, said Tigera. So reuse has the potential to draw from brand new stock as well as used materials. And reuse can help address supply chain and affordability concerns; construction material costs have increased 43% since February 2020, said Tigera. “In terms of value for users, we can provide access to free and low-cost materials,” said Tigera. “We can provide tax write-offs for donated materials, and we also help sellers save on hauling and dumping costs.” From panels to seats Tigera gave a few examples of recent salvage efforts that have leveraged her marketplace. Deconstruction contractor CO Adaptive recovered wood panels from an auditorium at Hunter Brookdale School of Nursing. The panels ended up in four different sites around Brooklyn. Auditorium seats were donated to SoHo Playhouse. In another project, Orbit worked with the city’s Port Authority to salvage historic bricks from retaining walls in Lincoln Tunnel. Orbit is also working with the agency to design a reuse plan for a bus terminal that is scheduled to come down in a few years. New York City also has a new initiative called the Circular Construction Hub, which is going to be a reuse center for contractors where they can drop off material. Orbit is the online marketplace for that project, said Tigera. She added that some of the most popular materials on her platform have been doors, shelving, cabinets and acoustic panels. In addition to traditional contractors, buyers include the film industry (for building sets) and the events industry. A lot of reuse work is already happening around the city and country, “we’re just helping it scale,” said Tigera. Yarden Jarari, an architect and sustainability adviser at Arcadis , a design and engineering firm, said her recent research suggests the value of pilot projects when it comes to reuse in the C&D space. “You can have pilot projects that are not going to totally overwhelm someone trying something new,” she said. “And also iterate over time with a lot of long-term relationships where you have repeat partners, repeat teams, and have that opportunity to build and bite off more and more rather than trying to do everything at once.” Jarari added that she would like to see “ways that we can start to measure outbound materials that are coming out of a space the same way that we’re thinking about what’s going into a space.” Having that data could make it easier to drive reuse, she said. Sigal said certification systems, like those offered from the USGBC, can incentivize reuse. The organization’s True certification for zero waste (with Green Business Certification Inc.) has a particular focus on reuse, he noted. As a case study, Sigal mentioned 270 Park Ave. in midtown Manhattan. The 60-story headquarters of JPMorganChase opened in October 2025 as a LEED platinum project. The previous building at the site, the former headquarters for Union Carbide, was deconstructed, with 97% of its materials reused or recycled. Evolving mindset The panelists agreed that the mindset in the C&D industry is starting to tilt toward reuse, spurred by environmental and cost concerns. “Our thesis has been if we can provide demand and show that there’s demand for these materials, everything else will wind up behind it,” said Tigera. She added that government procurement can help drive more reuse in the industry. Tigera also pointed out that salvaged materials are often routed through resellers, who clean and organize them, making purchasing of used goods as easy as buying new. Sigal added that he would like to see more policy support for C&D reuse. In New York, several bills have been introduced that would bolster reporting and encourage reuse. “Building reuse saves carbon, but also saves resources from having to be extracted, harvested, manufactured and installed,” said Sigal. “Not to mention the end-of-life considerations there.” Read on Resource Recycling.