A Solution To The Blue Wrap Waste Problem

August 18, 2018

August 21, 2018


Today’s article is by Jonathan Flanders, Co-founder and Chief Innovation Officer of Circular Blu,. It was originally posted on the Circular Blu Blog on December 19, 2017.


Key Takeaways:

  • Once blue wrap has been used in hospitals for sterilization, it is usually landfilled despite being a clean and useful fabric
  • Blue wrap is a plastic fabric that is exactly the same as the material used for reusable shopping bags
  • Billions of reusable shopping bags made from extracted resources are shipped across the world and imported to the U.S.
  • We could be creating jobs, decreasing our waste, and fighting climate change by making bags domestically out of this blue wrap waste product instead of importing.
  • The Recycling industry is being strained by extraction of cheap natural gas in the U.S. and China no longer accepting recyclables, this is increasing the need for repurposing.


In the United States we dispose of 200 million lbs of plastic #5 that is perfectly clean and reusable, while simultaneously importing around 100 million lbs of the same exact material, mostly from East Asia.


Essentially, 100 millions lbs of plastic is being thrown away for no reason, despite Earth being in the middle of the greatest environmental crisis known to man (climate change.)


In a capitalistic society governed by climate deniers, the onus falls upon both the consumer and the free market to solve this disconnect.


The stubbornly ironic part is that part of the problem is caused by people making what has been accepted as “sustainable choices”. Bear with me, I’ll explain…


If you’re at this blog I am assuming you know what blue wrap is, and have had an ongoing struggle (or journey) deciding how best deal with this “low-hanging fruit”.


But there are lots of reasons why blue wrap ends up in the trash… or maybe even the RMW stream, increasing waste disposal costs and environmental strain (often due to incineration of RMW).

  • Maybe there isn’t room at your hospital to store blue wrap and you don’t have access to a baler…
  • Maybe your hospital has a contract with a certain waste hauler who won’t recycle blue wrap due to its volume to weight and difficulty to recycle…
  • Maybe you’re having trouble getting your OR staff to properly segregate blue wrap…


Well some of these problems are only going to get worse as the price of natural gas continues to plummet due to the increase in fracking and other methods of petro-extraction in the US.


In fact, the amount of oil produced in the US has almost doubled in recent years.


Some may consider this a good thing but the truth of the matter is that low oil prices interfere with what recyclers are paid for plastics, making it harder for recyclers to recycle and causing a reduction in plastic recycling overall.

It gets worse…


China has recently decided to stop accepting our recyclable wastes. The U.S. Has been exporting roughly one third of it’s recycling, with about half going to china. However, that will end starting on Jan. 1st of 2018. This has created chaos in the recycling industry and recyclers are scrambling to address the issue, while plastics are just going into the trash.


However, there is a solution because there is a process that is even better for the world than merely recycling. This process is called repurposing, also known as upcycling. When Upcycled, blue wrap is not turned into recycled plastic resin, and doesn’t have to compete with the unobtainable price points derailing recyclers.


Blue wrap is essentially a nonwoven polypropylene plastic fabric, and around 80% of it can be collected so that it is perfectly clean and able to be repurposed or upcycled.


Ok, so blue wrap can be upcycled, but what could we possibly upcycle hundreds of millions of pounds of nonwoven polypropylene (NWPP) into?


The answer is reusable shopping bags and tote bags! This seems a little far-fetched right?


The answer is… maybe not.


Here are the results of a U.S. International Trade Commission search query regarding the amount of reusable tote bags imported into the US since 1999.

You can see in the search results that the United States imported over 600 million reusable tote bags in 2015. Despite the slightly misleading title in the search results, reusable shopping totes are categorized under Harmonized Tariff Code (HTC) 4202923031.


Here is a little bit of the environmental impact of the reusable shopping bag craze… A couple metrics on the environmental cost of these reusable tote bags for just the year 2015:

  • 396 million kWh of electricity used in the manufacturing of those totes.
  • 296 million lbs of CO2e- created and released into atmosphere


–Check out this infographic on why your choice of reusable bag matters–


Then there is the staggering statistic that over 6.25 Billion reusable tote bags have been imported since 1999. Divide that by the population of the U.S. (326,814,051 at time of writing), and that means there are almost 20 reusable tote bags for every man, woman, and child in the U.S. assuming they are still around and being re-used.


I think this makes it pretty apparent that reusable shopping bags are just acting as a more resource-intensive disposable bag, completely eroding the intention behind the movement…



Here is a brief overview of the supply of blue wrap and the demand for Nonwoven PP shopping bags:

Yes that’s right… If we managed to only upcycle half of the amount of blue wrap thrown away each year we could make a huge difference.


If instead, we chose to take the material for those tote bags out of our waste by upcycling blue wrap instead of importing NWPP, in 2015 we would have:

  • Prevented 150 million lbs of blue wrap from being disposed of (typically landfilled).
  • Saved 396 million kWh of electricity used in the manufacturing of those totes.
  • Prevented 296 million lbs of CO2e from entering atmosphere.

Circular Blu is dedicated to creating circular economic products that are socially and environmentally responsible. It just makes sense to use PCR blue wrap to create tote bags. It is for this reason that we call them The World’s Most Sustainable Tote Bag. Are you willing to take sustainability seriously and cut through the greenwashing?


I certainly am.


Jonathan Flanders is Co-founder and Chief Innovation Officer of Circular Blu, as well as Owner and Founder of Greenfellow Enterprises. He has a B.S. degree in Environmental Science and Chemistry from Plymouth State University. Circular Blu seeks to create, promote, and sustain the circular economy. Circular Blu works with the healthcare and business sectors to divert materials from landfill and redefine the value of waste by creating sustainable circular economy products. The article is reprinted by permission.


NERC welcomes Guest Blog submissions. To inquire about submitting articles contact Megan Schulz-Fontes. Disclaimer: Guest blogs represent the opinion of the writers and may not reflect the policy or position of the Northeast Recycling Council, Inc.

Share Post

By Sophie Leone August 25, 2026
Circular Action Alliance (CAA) was founded in 2022 and is a U.S. Producer Responsibility Organization (PRO). As a PRO they are dedicated to the implementation of effective Extended Producer Responsibility laws for paper and packaging. CAA operates as the single PRO in California, Colorado, Maryland, Minnesota, Oregon and Washington. Additionally, they are the only organization that is approved to implement U.S. EPR laws for paper and packaging. CAA's dedicated and important work is built off a comprehensive list of strategic operating principles. These principles include delivering cost effective services, supporting and incentivizing innovation in packaging design, supporting responsible end markets, and enhancing the collection of covered materials. CAA not only works with the producers but with the greater industry as well, providing free webinars, public resources, state updates, and more. "We're excited to join NERC and contribute to its long legacy of regional collaboration," said Bridget Anderson, Director of Emerging States at Circular Action Alliance. "As we implement EPR programs in multiple states, organizations like NERC help us better understand regional nuances and trends in the recycling system." NERC is excited to welcome the Circular Action Alliance. As a fellow non-profit, we look forward to supporting their growing impact and the important work they do with EPR. For more information on CAA visit.
By Access Newswire August 20, 2026
We are more than halfway through 2026, making this a good moment to reflect on what stands out from all the recent change in the sustainability landscape. We review news about sustainability all week, every week, but we also work closely with clients in a range of industries who are dealing with the daily work of environmental protection, social advancement, governance integrity, and - perhaps the most complicated aspect - how to talk about it all. So, while the loudest headlines have been about retreat in regulations, target-setting, hiring, and corporate reporting, there is another truth worth telling: what companies do has not changed much. The stories in this issue of Sustainability Highlights explore the two sides of this contrast. In Forbes, Anjali Chaudhry assembles the numbers behind "greenhushing." EcoVadis found 87% of U.S. companies maintained or increased sustainability investment in 2025 and only 7% cut, while 31% of executives invested more and said less. Forbes investigated whether the silence paid off, and found it was not the safe harbor companies expected: 98% of businesses in a 2026 procurement survey had lost contract opportunities for not sharing sustainability credentials. Standard-setters may have a sense of why this is. In Eco-Business, Global Reporting Initiative chief executive Robin Hodess says GRI has seen no decline in reporting numbers, with four in five of the largest global companies still using GRI Standards. Offering a clue about why reporting has stayed strong this year, she makes a business case for robust disclosures: "I've never met an investor who wants less information." The size and tenor of the comment file received by the SEC over the past few months bears out Hodess' view. As Responsible Investor reports, Vanguard - the world's second-largest asset manager - is the largest investor to oppose scrapping the climate rules, telling the Commission there is value in standardized, comparable disclosure of material risks - climate among them. TIAA and Nuveen argued for a simplified rule rather than none, warning of a "mosaic of state-specific requirements." If sustainability were receding, we wouldn't be hearing about more hours for lawyers. Corporate Disclosures picked up Side by Side , our new research with Ropes & Gray, and led with a finding that surprised us too: 39% of the sustainability professionals surveyed now report into the legal department, against 17% reporting to the CEO. According to 87% of them, and 84% of their legal counterparts, interaction has increased because of regulation. California's climate laws and the CSRD each were named by 75% of our respondents as the most pressing reason for greater collaboration between legal and sustainability teams. Majorities in both groups expected legal's role to grow; not a single respondent expected it to shrink. Capital is moving the same way. ESG Dive reports U.S. sustainable funds drew roughly $3 billion in the second quarter - the first positive quarter since 2022, ending 14 straight quarters of outflows and lifting assets to a record $398 billion. But the developments also show signs of caution: the money went to passive strategies, active funds shed $3.6 billion, and 22 funds closed against three launches. Other timely news delves into AI's role in sustainability matters. Inside Climate News reports on applications increasing oil and gas output, MIT Sloan cites the climate costs and benefits of AI tools, and we found two takes on whether data centers and clean power can share a grid. These stories paint the backdrop for our new issue brief on Responsible AI Due Diligence , which is a guide to the OECD's first guidance for the AI value chain. On circularity, the EU's Packaging and Packaging Waste Regulation is in force this month, including PFAS limits on food-contact packaging. The Northeast Recycling Council has mapped policies on producer stewardship in 11 U.S. states, offering useful context for our resource paper on the EU's PPWR and our EPR support work. Also inside: $20 billion in climate grants unblocked on appeal, and the world's largest carbon removal plant due online by year's end. This is just the introduction of G&A's Sustainability Highlights newsletter this week. Click here to view the full issue. Read on Access Newswire .
By Nancy Dzija Vaughan | Prime Publishers August 12, 2026
BETHLEHEM – First Selectman Raymond Butkus provided an update to the Board of Selectmen last Tuesday that included an announcement regarding the disposal of tires at the transfer station. Mr. Butkus said the CT Tire Stewardship program has gone into effect, According to the Northeast Recycling Council website, “the Connecticut Tire Stewardship (CTS) is the nonprofit organization responsible for implementing Connecticut’s Tire Extended Producer Responsibility (EPR) program. Working with municipal transfer stations, tire retailers, auto shops, car dealerships, and other collection partners, CTS helps ensure discarded tires are responsibly collected, recycled, and put to beneficial new uses.” The website goes on to state, “Approximately 3.5 million tires reach the end of their useful life in Connecticut each year. Through its statewide Roll Recycle Renew program, CTS provides residents with free tire recycling opportunities while giving municipalities a practical solution for managing scrap tires. By making responsible disposal more accessible, the program helps reduce illegal dumping, protect waterways and natural resources, and keep tires out of landfills.” Mr. Butkus said town residents will now be able to bring most tires to the town transfer at no cost. Tires will be accepted both on and off the rim. The exception is large tractor tires, tires for construction equipment, or excessively dirty tires. These tires will still ne accepted, however, there will be a fee for disposal. Mr. Butkus also reported that he held a meeting last week regarding the rewiring of the computer equipment at Town Hall. The project is expected to begin this week and will likely be completed by August 20. A new monitor has been located in the hallway of Town Hall. This monitor will be used to display a list of upcoming meetings along with announcements and photographs. Read on Prime Publishers .