A Solution To The Blue Wrap Waste Problem

August 18, 2018

August 21, 2018


Today’s article is by Jonathan Flanders, Co-founder and Chief Innovation Officer of Circular Blu,. It was originally posted on the Circular Blu Blog on December 19, 2017.


Key Takeaways:

  • Once blue wrap has been used in hospitals for sterilization, it is usually landfilled despite being a clean and useful fabric
  • Blue wrap is a plastic fabric that is exactly the same as the material used for reusable shopping bags
  • Billions of reusable shopping bags made from extracted resources are shipped across the world and imported to the U.S.
  • We could be creating jobs, decreasing our waste, and fighting climate change by making bags domestically out of this blue wrap waste product instead of importing.
  • The Recycling industry is being strained by extraction of cheap natural gas in the U.S. and China no longer accepting recyclables, this is increasing the need for repurposing.


In the United States we dispose of 200 million lbs of plastic #5 that is perfectly clean and reusable, while simultaneously importing around 100 million lbs of the same exact material, mostly from East Asia.


Essentially, 100 millions lbs of plastic is being thrown away for no reason, despite Earth being in the middle of the greatest environmental crisis known to man (climate change.)


In a capitalistic society governed by climate deniers, the onus falls upon both the consumer and the free market to solve this disconnect.


The stubbornly ironic part is that part of the problem is caused by people making what has been accepted as “sustainable choices”. Bear with me, I’ll explain…


If you’re at this blog I am assuming you know what blue wrap is, and have had an ongoing struggle (or journey) deciding how best deal with this “low-hanging fruit”.


But there are lots of reasons why blue wrap ends up in the trash… or maybe even the RMW stream, increasing waste disposal costs and environmental strain (often due to incineration of RMW).

  • Maybe there isn’t room at your hospital to store blue wrap and you don’t have access to a baler…
  • Maybe your hospital has a contract with a certain waste hauler who won’t recycle blue wrap due to its volume to weight and difficulty to recycle…
  • Maybe you’re having trouble getting your OR staff to properly segregate blue wrap…


Well some of these problems are only going to get worse as the price of natural gas continues to plummet due to the increase in fracking and other methods of petro-extraction in the US.


In fact, the amount of oil produced in the US has almost doubled in recent years.


Some may consider this a good thing but the truth of the matter is that low oil prices interfere with what recyclers are paid for plastics, making it harder for recyclers to recycle and causing a reduction in plastic recycling overall.

It gets worse…


China has recently decided to stop accepting our recyclable wastes. The U.S. Has been exporting roughly one third of it’s recycling, with about half going to china. However, that will end starting on Jan. 1st of 2018. This has created chaos in the recycling industry and recyclers are scrambling to address the issue, while plastics are just going into the trash.


However, there is a solution because there is a process that is even better for the world than merely recycling. This process is called repurposing, also known as upcycling. When Upcycled, blue wrap is not turned into recycled plastic resin, and doesn’t have to compete with the unobtainable price points derailing recyclers.


Blue wrap is essentially a nonwoven polypropylene plastic fabric, and around 80% of it can be collected so that it is perfectly clean and able to be repurposed or upcycled.


Ok, so blue wrap can be upcycled, but what could we possibly upcycle hundreds of millions of pounds of nonwoven polypropylene (NWPP) into?


The answer is reusable shopping bags and tote bags! This seems a little far-fetched right?


The answer is… maybe not.


Here are the results of a U.S. International Trade Commission search query regarding the amount of reusable tote bags imported into the US since 1999.

You can see in the search results that the United States imported over 600 million reusable tote bags in 2015. Despite the slightly misleading title in the search results, reusable shopping totes are categorized under Harmonized Tariff Code (HTC) 4202923031.


Here is a little bit of the environmental impact of the reusable shopping bag craze… A couple metrics on the environmental cost of these reusable tote bags for just the year 2015:

  • 396 million kWh of electricity used in the manufacturing of those totes.
  • 296 million lbs of CO2e- created and released into atmosphere


–Check out this infographic on why your choice of reusable bag matters–


Then there is the staggering statistic that over 6.25 Billion reusable tote bags have been imported since 1999. Divide that by the population of the U.S. (326,814,051 at time of writing), and that means there are almost 20 reusable tote bags for every man, woman, and child in the U.S. assuming they are still around and being re-used.


I think this makes it pretty apparent that reusable shopping bags are just acting as a more resource-intensive disposable bag, completely eroding the intention behind the movement…



Here is a brief overview of the supply of blue wrap and the demand for Nonwoven PP shopping bags:

Yes that’s right… If we managed to only upcycle half of the amount of blue wrap thrown away each year we could make a huge difference.


If instead, we chose to take the material for those tote bags out of our waste by upcycling blue wrap instead of importing NWPP, in 2015 we would have:

  • Prevented 150 million lbs of blue wrap from being disposed of (typically landfilled).
  • Saved 396 million kWh of electricity used in the manufacturing of those totes.
  • Prevented 296 million lbs of CO2e from entering atmosphere.

Circular Blu is dedicated to creating circular economic products that are socially and environmentally responsible. It just makes sense to use PCR blue wrap to create tote bags. It is for this reason that we call them The World’s Most Sustainable Tote Bag. Are you willing to take sustainability seriously and cut through the greenwashing?


I certainly am.


Jonathan Flanders is Co-founder and Chief Innovation Officer of Circular Blu, as well as Owner and Founder of Greenfellow Enterprises. He has a B.S. degree in Environmental Science and Chemistry from Plymouth State University. Circular Blu seeks to create, promote, and sustain the circular economy. Circular Blu works with the healthcare and business sectors to divert materials from landfill and redefine the value of waste by creating sustainable circular economy products. The article is reprinted by permission.


NERC welcomes Guest Blog submissions. To inquire about submitting articles contact Megan Schulz-Fontes. Disclaimer: Guest blogs represent the opinion of the writers and may not reflect the policy or position of the Northeast Recycling Council, Inc.

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By Brian Shane | OC Today-Dispatch April 30, 2026
(May 1, 2026) Worcester County collected millions more pounds of recycling last year, but generated less revenue – and taxpayers are covering the difference. The shift reflects a sharp drop in the market for recyclable materials, which has undercut what the county can earn from selling paper, plastic and metal. County officials say they sometimes hold materials for weeks or months, waiting for a buyer, Public Works Director Dallas Baker told the county commissioners. “Cardboard still sells really well. Metals sell really well. Plastic is kind of horrible,” he said at an April 14 budget work session. “For most of the year, plastic might not sell at all – like, you have to pay somebody to come take your plastic.” The county is projecting $150,000 in recycling revenue for fiscal year 2027, against more than $1.2 million in costs – a shortfall absorbed by the county’s general fund, according to Enterprise Fund Controller Quinn Dittrich. He added that recycling revenue has declined in the last two fiscal years, falling about $80,000 in 2024 and $15,000 in 2025. Low prices for plastics are driving the decline, according to Bob Keenan, the county’s recycling manager. Vendors are offering just a few cents per pound for plastic. “There is simply no market in it,” he said. “There are warehouses and warehouses of plastic that (vendors) can’t get anybody to buy.” Other materials have also lost value, Keenan said: Corrugated cardboard has fallen from $125 a ton to as low as $60. Mixed paper has dropped from $120 a ton to $70. Aluminum sells for $1.09 by the ton through a broker, though market prices are closer to 80 cents. At the same time, recycling volume is up. Last year, the county collected 1,985 more tons of recyclables – that’s almost 4 million pounds – than in 2024. Totals for 2025 came to 12,236 tons for residential recyclables and 24,707 for commercial, according to Keenan. He noted that the county has been promoting recycling through outreach, in part by hosting 14 school field trips in the last year to its Newark processing facility. “We send them home with a lot of literature about what you can and can’t recycle,” Keenan said. “I want people to know what we do, and that we’re not throwing their recycling away.” Worcester’s revenue decline mirrors a broader trend. A March 2026 report from the Northeast Recycling Council found recycling commodity values hit a five-year low in 12 states, including Maryland and Delaware. Industry reports also show at least five U.S. plastic recycling facilities have closed since early 2025 as demand has weakened. Ocean City officials faced a similar reality years ago. The resort pulled the plug on its traditional recycling program in 2009 after determining it was too costly to maintain. In its final year, the city spent $1.2 million on recycling and brought in $200,000 in revenue, according to Public Works Director Hal Adkins. Since then, Ocean City has contracted to truck its rubbish to waste-to-energy incinerators outside Philadelphia and Washington, D.C. “It was just not sustainable,” Adkins said. “It doesn’t make money.” Read on OC Today-Dispatch.
By Cole Rosengren | WasteDrive April 29, 2026
A combination of EPA and USDA funding has resulted in numerous changes throughout the city, including free commercial recycling service, residential recycling carts and organics infrastructure. Providence, Rhode Island, is starting to see tangible results from multiple organics and recycling programs funded by federal grants. This work was spurred by $3.34 million from the U.S. EPA’s Solid Waste Infrastructure for Recycling grant program awarded in 2023, as well as $255,850 from a U.S. Department of Agriculture grant awarded in 2024. Now, multiple years in, the city has funded new vehicles, carts and other infrastructure. Back in November 2023, Mayor Brett Smiley described the EPA funding as a big opportunity to advance sustainability efforts. “By helping divert food waste, in particular, from the waste stream we can extend the life of our Central Landfill, but also help meet our climate justice goals,” he said at a November 2023 Northeast Recycling Council event. Smiley noted this would also help address recycling issues. “We know that we’ve got a major education gap to fill with residents and business owners. The recycling rates in the city of Providence are quite low [and] there’s a very clear equity gap in terms of which neighborhoods recycle and how.” Commercial recycling One unique aspect of Providence’s grant-funded programs is free commercial recycling service, which is still coming to fruition. In his NERC speech, Mayor Smiley noted this idea was driven in part by “a problem with overflowing dumpsters” that “degrades the quality of life” in certain commercial areas with a lot of restaurants. The SWIFR grant, which has funding until January 2027, helped fund the purchase of a rearload recycling collection truck for approximately $200,000. This truck is run by the city’s Department of Public Works and initially focused on offering free service in two neighborhoods. Federal Hill and the West End were chosen for their high density and proliferation of restaurants. Participants can receive two to three carts, which will be collected twice per week. The Center for EcoTechnology is helping manage the outreach and technical assistance for this as well as a separate technical assistance program for commercial organics. Kevin Proft, Providence’s deputy director of sustainability, said in a recent interview there was a long lead time to procure the truck and progress has been slower than hoped. The city’s goal was to recruit up to 75 businesses, but so far about 10 had signed on as of early April. This is yielding an estimated half a ton to 1 ton per week. “Surprisingly, we haven’t been able to get businesses to jump at the opportunity as easily as we thought we would,” said Proft, adding the pitch is “it could potentially reduce your hauling costs by reducing the amount of waste in your dumpster.” Lorenzo Macaluso, chief growth officer for CET, said his team is working to create testimonials of participating businesses and plans to continue expanding outreach. The city is also looking at potentially expanding the program to include other neighborhoods. “Sometimes selling a free thing is harder than you think ... what we find is decision makers often need to hear things more than once,” he said. Macaluso also noted some businesses may feel recycling creates extra work, even when technical assistance is available to help with bin setup and signage. “So we’re trying to compress that learning curve as much as possible and give them those tools, but that perception is hard to overcome.” Residential recycling Providence has an estimated 2.4% recycling rate and 47% contamination rate , despite prior goals to reach 30% by 2020 as well as “eliminate contaminated recycling” by 2030 . The city recently began rolling out 55,000 new curbside recycling carts , along with an updated citywide education campaign, in an effort to reverse these trends. This came together with $1.8 million of EPA SWIFR funding, $625,000 from The Recycling Partnership and $5 million in financing from Closed Loop Partners’ Catalytic Capital & Private Credit Group. That latter commitment was backed by American Beverage’s Every Bottle Back initiative. The carts align with a new curbside collection contract awarded to WM last summer. That contract included an amendment stipulating the company pay $50,000 for recycling education in the first year and offer services at that value in the following years. A WM spokesperson confirmed that education funding is managed by the city. Another new aspect of this contract was the inclusion of WM’s Smart Truck camera technology in collection vehicles. This allows for targeted contamination monitoring and education feedback. Keefe Harrison, CEO of The Recycling Partnership, said during a recent interview this would allow for more targeted education efforts and reduce some of the need for manual cart checks or tagging. “We will be able to use cameras in the trucks to identify households that are doing a great job recycling versus the ones that are having a harder time, and then target those ‘oops’ tags for the ones that are having the harder time.” WM confirmed this is the first deployment of its technology in New England, following prior launches in other parts of the country . Proft said data reliability has been inconsistent for certain routes, but was optimistic about its long-term potential. “The sensors are a little bit sensitive and they’ve been breaking ... there seems to be a myriad reasons that we’re struggling to really get that running smoothly,” he said, while noting that “even the data we’re getting now is useful based on the capacity.” “WM is happy to be deploying this new technology in the City of Providence. With any new program there will be an implementation period, but we are pleased with the process so far and are excited about its future,” said Garrett Trierweiler, a regional director of public affairs for WM, via email. Organics In 2019, the city set a goal to “eliminate food waste” by 2040 . The recent federal funding has been used to help boost processing infrastructure, collection and education. Providence dedicated approximately $200,000 of SWIFR funding to support Groundwork Rhode Island’s West End Compost Hub. The site, an in-vessel composting project, is currently under construction and could open later this summer, according to Groundwork. USDA funding also helped cover five new organics drop-off sites managed by Groundwork, raising its total network to 16 sites . On the commercial side, SWIFR funding helped purchase two trucks for Remix Organics, a hauler in the city. This included a unique vacuum truck to collect brewery wastewater, which had become a concern for state regulators due to how it was previously managed. “They had more more customers asking for their service than they could service,” said Proft, describing this as an opportunity to “help our local economy by supporting this local business and also diverting more food waste from the landfill through these big chunks of commercial businesses.” Additionally, USDA funding covered a contract for CET to conduct outreach and education to businesses about organics recycling. This helped line up customers with vendors such as Remix and start collection service at a notable new location, the Rhode Island Convention Center. Other areas covered by the USDA grant included education that led an estimated 350 new households to participate in subscription pickups or free dropoff sites, as well as mentorship for setting up backyard composting at about 60 households. The grant also helped the Rhode Island School Recycling project set up food recovery and organics recycling at multiple elementary schools. Read article on Waste Dive.
By Marissa Heffernan | Packaging Dive April 21, 2026
The Northeast Recycling Council’s PCR Material Demand Hub centralizes resources to help packaging developers and buyers. Dive Brief: The Northeast Recycling Council launched a PCR Material Demand Hub to help companies, whether they make packaging or just purchase it, tap into domestic recycled content markets. The hub includes information on numerous materials commonly used in packaging, including paper, plastic and aluminum. While the main focus is recycled content, there’s also information on waste diversion, reuse, carbon impacts and other life cycle assessment variables. NERC hopes to add to it in the future, including resources for creating contracts. For those newer to PCR purchasing, the hub has a road map for getting started, as well as a Q&A on how to identify and buy plastic products with PCR. The hub draws on work from the Association of Plastic Recyclers in that area. Dive Insight: Companies and organizations looking to buy postconsumer recycled content and help shore up faltering domestic recycling markets have a new place to go for support. The Northeast Recycling Council launched the PCR Material Demand Hub to help counteract the recent strain on recycling markets as some brands loosen recycled content goals and resin imports surge . Megan Schulz-Fontes, executive director of the Northeast Recycling Council, said it’s the latest iteration of past programs. “We wanted to create a hub which pools all the resources that NERC had developed historically, as well as new ones that have come about since, to make it easier for organizations, whether they’re private or public, to purchase sustainable materials,” she said. In the past, NERC had worked with APR on the Government Recycling Demand Champions Program, which focused on getting governments, nonprofits and academic institutions to buy recycled materials. By 2022, activity in that program had started to lapse, Schulz-Fontes said. “We had done a lot of outreach. It was my impression that it wasn’t a need as much anymore, because those organizations had established sustainable procurement programs,” she said. However, markets shifted, most notably for PET, and today, we all “see and feel the impacts of processor closures due to the cheaper imports coming in and the chronic oversupply of virgin,” Schulz-Fontes said. There was a need again. As APR relaunched and redesigned the Recycling Demand Champions program and the National Stewardship Action Council started its “Remade in America” pledge, Schulz-Fontes said NERC wanted to support those programs and also reinvigorate some of its own. The Demand Champions Program suggests that organizations commit to PCR use, establish long-term supply agreements and think outside the box by using PCR in non-standard formats. To support those goals, the hub has a directory of manufacturers, vendors and suppliers of a variety of products with recycled content, as well as a Recycled Content and Environmentally Preferable Purchasing Directory with all levels of governmental resources, purchasing specifications and certification standards. That Environmentally Preferable Purchasing Directory is based on work that former NERC Executive Director Lynn Rubinstein did to develop an environmentally preferable purchasing specifications document, which is helpful for those who are just getting started, Schulz-Fontes said. In addition, the hub will link procurement professionals and others working in adjacent roles via an Environmentally Preferable Purchasing Network listserv called EPPnet. That’s also one of NERC’s older programs that needed new life breathed into it, Schulz-Fontes said. “We’re hoping that’s something that’s useful for folks,” she said. Anyone who is working directly on procurement is welcome to reach out to be added to the group. Other directories that NERC’s hub link to are the EcoPaper Database; Intertek’s Sustainability Certification Directory; the Electronic Product Assessment Tool; SCS Global Services Certified Green Products Guide; EPA’s CPG Product Supplier Directory; and APR’s Buyers and Sellers Directory. Read the article on Packaging Dive.